2 seats, 11 forging lines

From the project, to the construction of the mold up to the finish

bersano-progetto

cad/cam
design

Bersano Carlo - reparto cad
bersano-fresa

construction
dies

bersano_20_01
bersano-_sega

shearing
department

cesoia
bersano-_fiamma

heating
and printing

riscaldo

Raw Material (steel) Warehouse
and Cutting Department

Nine new hot pressing lines are in operation at the three plants in Forno and Busano. They have induction type electrical heating furnaces and presses for forming and deburring interlocked partly with automatic loading and unloading systems.

Engineering and Design Department

BERSANO CARLO has the expertise and resources supervise the life of a product from the design phases
to the production according to customer requirements.

In order to optimize the development of molds and equipments we use FEM simulation hot forging software.

The development of production tooling designs and machining schedules for machine tools are handled by the Engineering Department aided by the latest up to-date CAD/CAM systems.

 

Video of Molding simulation to CAD

Dies Construction Workshop

CNC lathes and high velocity milling machines are widely used in dies construction. In this way the molds and the equipment can be completely realized within the company.

Production lines

In the Forno seats there are 4 hot stamping lines, while in Busano operate 7 lines equipped with electric induction heating furnaces and presses for the forming and deburring operations, partly served by automated loading and unloading systems.

Testing

A final check is carried out on each particular product to ensure that corresponds to the customer’s requests.

 

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